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QMS Auditor Training Course in AOTS
(The Association for Overseas Technical Scholarship)
photo
The Program on Conformity Assessment
(Auditor Course for ISO 9001)

16 - 29 October 2003 AOTS Tokyo Kenshu Center
(Conducted by Global Techno Co.)

Date Contents Type
Day 1
16 Oct. (Thu)

 (9:00 - 12:00)
Opening Ceremony
Orientation
Course Overview
Meeting
Background to the Year 2000 Revision of the ISO 9000: 2000 Series Lecture
Eight (8) Quality Management Principles Lecture
 (13:30 - 16:30) ISO 9000: 2000 “Quality Management Systems - Fundamentals and Vocabulary” Lecture
ISO 9001: 2000 “Quality Management Systems - Requirements” Lecture
Day 2
17 Oct. (Fri)

 (9:30 - 12:30)
Review of Day 2 Schedule  
ISO 9001: 2000 “Quality Management Systems - Requirements”(Continued) Lecture
 (13:30 -16:30) ISO 9001: 2000 “Quality Management Systems - Requirements”(Continued) Lecture
Quiz covering ISO 9000 Series Standards Quiz
18 Oct. (Sat) Day off
19 Oct. (Sun) Day off
Day 3
20 Oct. (Mon)

 (9:30 - 12:30)
Review of Day 3 Schedule  
Section 2 “Overview of Quality Management Systems and Audits” Lecture
 (13:30 - 16:30) Section 3 “Quality Management System Documentation” Lecture
Case Study “Document Review”
Review of Quality Manual Based on ISO 9001 Requirements
Group Work
Case Study “Presentation of Review Results” Presentation
Day 4
21 Oct. (Tue)

 (9:30 - 12:30)
Review of Day 4 Schedule  
ISO 19011: 2002 “Guidelines for Quality and/or Environmental Management Systems Auditing” Lecture
Section 4 “Overview of a QMS Audit” Lecture
 (13:30 - 16:30) Section 5 “Audit Planning” Lecture
Case Study “Preparation of Audit Plan” Group Work
Day 5
22 Oct. (Wed)

 (9:30 - 12:30)
Review of Day 5 Schedule  
Section 5 “Audit Planning”
Checklist
Lecture
 (13:30 - 16:30) Case Study “Preparation Checklists” Documentation
Case Study “Audit Simulation Using Checklists” Group Work
Day 6
23 Oct. (Thu)

 (9:30 - 12:30)
Review of Day 6 Schedule  
Section 6 “On-site Audit Activities”
Opening Meeting
Lecture
Case Study “Opening Meeting” Role Play
 (13:30 - 16:30) Case Study “On-site Audit” Group Work
Day 7
24 Oct. (Fri)

 (9:30 - 12:30)
Review of Day 7 Schedule  
Case Study “Presentation of Audit Results” Presentation
 (13:30 - 16:30) Section 6 “On-site Audit Activities”
Closing Meeting
Lecture
Case study “Team Meeting and Closing Meeting” Role Play
25 Oct. (Sat) Day off
26 Oct. (Sun) Day off
Day 8
27 Oct. (Mon)

 (9:30 - 12:30)
Review of Day 8 Schedule  
Section 7 “Audit Report” Lecture
Case Study “Preparation of Audit Report” Report Writing
 (13:30 - 16:30) Section 8 “Follow-up Activities” Lecture
Case Study “Review of Corrective Action Plan and Presentation” Group Work & Presentation
Final Examination (2 hrs) Examination
Day 9
28 Oct. (Tue)

 (9:30 - 12:30)
Company Visit -1 Visit
Exchange of Information with Company Personnel Discussion
 (13:30 - 16:30) Company Visit -2 Visit
Exchange of Information with Company Personnel Discussion
Day 10
29 Oct. (Wed)

 (9:30 - 12:30)
Wrap up of the Course Lecture
Questions and Answers Discussion
 (13:30 - 16:30) Questions and Answers Discussion
Evaluation of the Course
Closing Ceremony
Meeting
※The above schedule is subject to change due to the convenience of lecturers and cooperating companies, or for other unavoidable reasons.

1. BACKGROUND

Developing countries in the Asia Pacific Economic Cooperation (APEC) region are industrializing and experiencing rapid economic growth. It is also expected that continuing growth will act as an engine for the development of the world economy. The development of the APEC region depends on private sector development under the market conditions of free and effective cross-border economic activities.

To develop private enterprise, it is important to promote liberalization and the facilitation of trade and investment in markets. However, because of the different economic, historical and cultural backgrounds of individual APEC countries, their domestic economic systems are many and varied. There is, however, one very important measure that can assist in resolving this issue. The key policy of APEC countries is to work on internationalizing the conformity assessment system that forms the infrastructure of their markets.

From this perspective, the Ministry of Economy, Trade and Industry (METI) is launching the ASEAN Standards and Conformance Cooperation Program to improve the capacity of the standards and conformance system in the ASEAN region.

The Association for Overseas Technical Scholarship (AOTS) will organize new training programs that cover international standardization, the ISO 9000 and ISO 14000 management system standards, product certification and laboratory accreditation as part of METI's ASEAN Standards and Conformance Cooperation Program for FY2003.

2. COURSE OUTLINE
1) Objective:
This training course has been developed based on ISO 19011: 2002 to provide participants with the skills and knowledge necessary to conduct audits of quality management systems (QMS). The course may help participants to take a key role in leading audits of quality management systems. This course, however, is not an accredited QMS auditor-training course.

Auditors must be able to evaluate QMSs to applicable audit criteria, such as ISO 9001: 2000 “quality management system requirements”, quality policy, quality manuals and procedures. By the end of the course, the participants must be able to:
explain the responsibilities and roles of a QMS auditor,
explain the purpose and structure of a QMS and ISO 9001 requirements,
plan and perform a QMS audit,
collect audit evidence to determine audit findings,
report the audit's findings and conclusion to the audit client, and
evaluate the corrective action taken.

The ISO 9000 standards certification series has expanded across the globe and is the world's most recognized conformity assessment scheme. One notable characteristic of the system is that it was developed in the private sector. However, there is not yet an adequate number of QMS auditors in developing countries in the APEC region to ensure that the certification bodies of developing countries meet the demands of private companies.

In light of this situation, this training course aims to encourage APEC countries to achieve global standards in the area of ISO 9001 auditing and certification in collaboration with Japan. At the same time, this course is also designed for those who are expected to promote international certification activities as well as the dissemination of ISO 9001 quality management systems within their regions, such as certification bodies, private companies and so forth.

2) Duration:
The course lasts for two weeks, from 16 to 29 October 2003.

3) Contents:
The level and content of the course is equivalent to courses accredited for QMS auditor training by one of the official accreditation bodies. The course is a highly participative training course and requires the full involvement of participants throughout the duration of the course. It involves lectures, role-plays, oral and written presentations, examinations, plant visits and case studies. The course will cover the following areas:
Outline of ISO 9000 family standards
Accreditation and certification schemes
Requirements of ISO 9001 and ISO 19011
Audit principles
Audit planning, including preparation of an audit plan and checklists
Audit performance
Reporting the audit's findings and conclusion
Follow-up activities, including the evaluation of corrective action plans

Note: This training course is not an accredited QMS auditor-training course.

4) Language:
All lectures, role plays, case studies and plant visits will be conducted in English or Japanese with translation into English. The course documents and training materials will be prepared in English.

5) Number of Participants:
A total number of 15 participants will be invited from the developing countries in the APEC region as per the list on pages 5 and 6.

6) Training Location and Accommodation:
Tokyo Kenshu Center (TKC)
The Association for Overseas Technical Scholarship (AOTS)
30-1, Senju-azuma 1-chome, Adachi-ku, Tokyo 120-8534, Japan
Tel: 81-3-3888-8231 (Reception), Fax: 81-3-3888-0763

3. PARTICIPATION REQUIREMENTS:
1) Qualifications of Participants
(1) Participants should be nationals of APEC member countries.
(2) Participants should be managers or experts who, in principle, belong to private bodies that implement certification for ISO 9001 or which intend to acquire the ISO 9001 certificate in developing countries in the APEC region. In the case of persons from organizations other than certification bodies, it is necessary for participants to have business experience in the field of quality management.
(3) Participants should be nominated by the recommending organization.
(4) Participants should be university graduates and/or have equivalent professional experience.
(5) Participants should be preferably aged between 25 - 55.
(6) Participants should be physically and mentally fit to undergo an intensive training course.
(7) Participants should not be students or armed forces personnel.
(8) Participants should engage in the same field of work, i.e., international standardization activities, after returning to their countries.
(9) Participants should not be employees working for a Japanese joint venture company.
(10) Participants should have a good command of spoken and written English.
(11) AOTS ex-participants who have participated in the APEC Training Program once within the past year are not entitled to apply for this course.

2) Terms and Conditions
Participants will be requested to confirm their agreement with the “Terms and Conditions for Participation in the Program on Conformity Assessment” laid down in accordance with the AOTS Scholarship Rules and Regulations, which include the following conditions:
(1) Participants shall obtain a “Training Visa” by submitting the invitation documents supplied by AOTS to the Japanese Embassy or Consulate in their countries. AOTS may cancel the scholarship award of participants who enter Japan with the wrong kind of visa.
(2) Tickets for air travel to and from Japan will be provided by AOTS. All participants are asked to ensure that they have made all the necessary arrangements on their side before starting their journey to Japan. A participant who is unable to enter Japan before the beginning of the course will lose his/her place. AOTS will arrange their flight for arrival in Japan the day before the course begins and for departure the day after the course ends. No change in the route, class or flight date can be allowed.
(3) Participants shall not be accompanied by their family members to Japan during the course.
(4) Participants shall not request AOTS to arrange, nor arrange by themselves, any additional program for themselves during or after the course.
(5) Participants shall leave Japan and return home upon completion of the course in Japan according to the original schedule offered by AOTS.

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